Large-Scale Coil Feeder Line

Amada Press System’s line of world standard large-scale feeders are designed to support today’s high-tensile steel with stock widths up to 1,900 mm (74″) and stock thicknesses up to 6.0 mm (0.236″). The Large-Scale series of coil feeder includes hands free coil setting, shearing capabilities, and rewinding of unwound stock. In addition to blanking presses, this technology produces cut-to-length lines.

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1. Straightener

This product supports a wide range of high‐tensile steel plates, which are experiencing increasing demand. Straightening is performed automatically (by setting data), and a wide variety of motor capacities are available to accurately meet customer needs for coil flatness. An opening mechanism (up to 300 mm opening) is provided as a standard feature to improve productivity for maintenance.

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2. Feeder/controller

For this product, we drew on our extensive track record and experience to provide optimal feed control. A measure roll (provided as a standard feature) also enables high feed accuracy. (PLC manufactured by Mitsubishi Electric; motor manufactured by Yaskawa Electric.)

3. Automatic insertion (loading, peeling, threading)

An automatic coil threading function is included as a standard feature for the processes from loading to threading to meet customer needs for rationalization and reduction of preparation time.

4. Other standard items

A hydraulic crop shear is provided as a standard feature, and a double skid car enables incomplete coils to be unloaded, allowing preparation for the next coil to be rationalized. A movable end feeder is also provided as a standard feature to enable coils to be used right up to the ends.

Model HTL17 HTL19
Stock Width (inch) 11~66 11~74
Stock Thickness (inch) 0.024~0.126 0.024~0.126
Coil Mass (lb) Max. 33,069 33,069
Coil O. D. (inch) 27~70 27~70
Coil I. D. (inch) 20 20
Feed Length (inch) Max. 78 78
Line Speed (ft/min) Max. 147 Max. 147
Number of Work Rolls upper 5 / lower 6 upper 5 / lower 6
PLC MITSUBISHI MITSUBISHI
Straightener Motor Power kW YASKAWA 55 YASKAWA 55
Mandrel Expansion Hydraulic Hydraulic
Power V 200/220 50/60 Hz
400/440 50/60 Hz
200/220 50/60 Hz
400/440 50/60 Hz
Operating Air (PSI) 71 71

 

Tensile strength 40kgf/mm2 50kgf/mm2 60kgf/mm2 70kgf/mm2 80kgf/mm2
392N/mm2 490N/mm2 588N/mm2 686N/mm2 784N/mm2
Yield point stress 245N/mm2 306N/mm2 367Nmm2 428N/mm2 490N/mm2
Stock Thickness 0.6 1,900 1,900 (1,900) (1,900) (1,900)
1.0 1,900 1,900 1,900
1.2
1.6
23 1,860 1,450
2.8 1,493 1,167
3.2 1,667 1,284 1,005

Note: The tensile strength is the reference value calculated based upon the yield point stress.
   Check straightening performance in accordance with the yield point stress.
Note: Flatness may be unobtainable with the value in parenthesis.

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